全自動繞(rao)線機整體解(jie)決方(fang)案廠家
在使用定子繞線機繞線過程中，相信很多操作繞線機工作員會遇到過漏鉤這種情況，下面繞線機廠家給大家說下造成漏鉤的原因都有哪些以及解決方案：
1、飛叉離鉤(gou)(gou)(gou)線套距離太遠：掛(gua)鉤(gou)(gou)(gou)時線掛(gua)不(bu)到鉤(gou)(gou)(gou)子(zi)底部(bu)，容易掛(gua)在鉤(gou)(gou)(gou)子(zi)外角(jiao)部(bu)，擺(bai)角(jiao)時脫鉤(gou)(gou)(gou)。掛(gua)鉤(gou)(gou)(gou)時線可看出。
解決方(fang)法：調整飛叉(cha)與鉤線套距離
2、 張(zhang)力機構上(shang)彈簧使用不適：彈簧力小(xiao)掛(gua)(gua)鉤(gou)(gou)時(shi)線松，線掛(gua)(gua)不到鉤(gou)(gou)子(zi)底部容(rong)(rong)易(yi)松脫(tuo)。彈簧力大掛(gua)(gua)鉤(gou)(gou)時(shi)線容(rong)(rong)易(yi)掛(gua)(gua)在鉤(gou)(gou)子(zi)外角(jiao)部，鉤(gou)(gou)線內套擺(bai)角(jiao)時(shi)脫(tuo)鉤(gou)(gou)，線容(rong)(rong)易(yi)刮傷。
解決方法：選用合(he)適的彈簧。
3、張力設(she)定(ding)不良(liang)：掛鉤(gou)時線(xian)可看(kan)出(chu)很松。繞好的(de)轉子掛鉤(gou)處線(xian)沒有拉緊掛鉤(gou)時張力機構上(shang)彈簧把磁粉(fen)張力器至待掛鉤(gou)處銅線(xian)拉緊才能掛鉤(gou)，張力設(she)定(ding)不良(liang)彈簧拉緊時磁粉(fen)張力器鎖(suo)不住(zhu)銅線(xian)，線(xian)直接(jie)從(cong)線(xian)桶(tong)中拉出(chu),漏(lou)鉤(gou),連續好多(duo)鉤(gou)漏(lou)鉤(gou)。
解決方法：調整張力設(she)定，(設(she)之值太小會漏鉤(gou)，線(xian)掛不到(dao)鉤(gou)子底部，勾線(xian)松脫。設(she)之值太大會導至(zhi)銅(tong)線(xian)被鉤(gou)子之銳角切(qie)斷，刮傷）
4、繞線(xian)過程分度變化：換向(xiang)器鉤(gou)(gou)(gou)子與鉤(gou)(gou)(gou)線(xian)內套開(kai)口位置也發生變化，偏移量越大(da)，越容(rong)易(yi)漏鉤(gou)(gou)(gou)。最后幾(ji)鉤(gou)(gou)(gou)漏鉤(gou)(gou)(gou)。帶(dai)鉤(gou)(gou)(gou)線(xian)護耳會把換向(xiang)器鉤(gou)(gou)(gou)子打壞，造成(cheng)漏鉤(gou)(gou)(gou)。
解決：調整(zheng)兩者間距(ju)離(線越(yue)粗距(ju)離應相(xiang)對遠些)正常2-3mm
5、導(dao)(dao)線(xian)(xian)(xian)(xian)模(mo)(mo)(mo)與(yu)鉤線(xian)(xian)(xian)(xian)套(tao)距離(li)(li)太(tai)遠(yuan)：換(huan)型號時不仔(zi)細，調鉤線(xian)(xian)(xian)(xian)套(tao)時只顧外套(tao)與(yu)導(dao)(dao)線(xian)(xian)(xian)(xian)模(mo)(mo)(mo)距離(li)(li)沒注(zhu)意(yi)內(nei)套(tao)與(yu)導(dao)(dao)線(xian)(xian)(xian)(xian)模(mo)(mo)(mo)距離(li)(li)。飛叉(cha)出線(xian)(xian)(xian)(xian)處至導(dao)(dao)線(xian)(xian)(xian)(xian)模(mo)(mo)(mo)處銅線(xian)(xian)(xian)(xian)成斜線(xian)(xian)(xian)(xian)，鉤線(xian)(xian)(xian)(xian)套(tao)距離(li)(li)導(dao)(dao)線(xian)(xian)(xian)(xian)模(mo)(mo)(mo)越遠(yuan)，那(nei)么鉤線(xian)(xian)(xian)(xian)套(tao)距離(li)(li)銅線(xian)(xian)(xian)(xian)越遠(yuan)。
解決方法：調整兩(liang)者間距離線(xian)越粗距離應相對遠些正常2-3mm。護線(xian)套長度須比鉤線(xian)套長1-2mm。
6、參數設定(ding)不(bu)當：1.分(fen)(fen)(fen)度(du)(du)速度(du)(du)與(yu)掛鉤(gou)速度(du)(du)不(bu)協調(diao)分(fen)(fen)(fen)度(du)(du)速度(du)(du)快(kuai)掛鉤(gou)速度(du)(du)慢(man)，掛鉤(gou)動作還(huan)沒(mei)全部完成(cheng)已(yi)擺角分(fen)(fen)(fen)度(du)(du)，線容(rong)易(yi)脫(tuo)鉤(gou)。掛鉤(gou)速度(du)(du)快(kuai)分(fen)(fen)(fen)度(du)(du)速度(du)(du)慢(man)，轉子(zi)沒(mei)轉到(dao)位就掛鉤(gou)，容(rong)易(yi)掛不(bu)到(dao)鉤(gou)子(zi)底部，容(rong)易(yi)脫(tuo)鉤(gou)。
7、飛(fei)叉(cha)到(dao)(dao)鉤(gou)(gou)(gou)(gou)線(xian)(xian)位角(jiao)(jiao)度(du)與飛(fei)叉(cha)到(dao)(dao)繞線(xian)(xian)位角(jiao)(jiao)度(du)設(she)定不當繞線(xian)(xian)繞完一槽后要轉相應角(jiao)(jiao)度(du)，飛(fei)叉(cha)到(dao)(dao)鉤(gou)(gou)(gou)(gou)線(xian)(xian)位角(jiao)(jiao)度(du)設(she)定偏(pian)小(xiao)，線(xian)(xian)會(hui)向(xiang)換向(xiang)器方靠攏在張力作(zuo)用(yong)下(xia)同時收緊，掛鉤(gou)(gou)(gou)(gou)，如此循環(huan)轉子頸部線(xian)(xian)包變(bian)粗，線(xian)(xian)離鉤(gou)(gou)(gou)(gou)線(xian)(xian)套越遠，造成(cheng)漏(lou)鉤(gou)(gou)(gou)(gou)。繞線(xian)(xian)繞完，飛(fei)叉(cha)到(dao)(dao)鉤(gou)(gou)(gou)(gou)線(xian)(xian)位角(jiao)(jiao)度(du)設(she)定偏(pian)大(da)(da)，線(xian)(xian)會(hui)拉入導(dao)(dao)線(xian)(xian)模(mo)內，掛鉤(gou)(gou)(gou)(gou)時線(xian)(xian)彈出導(dao)(dao)線(xian)(xian)模(mo)，造成(cheng)漏(lou)鉤(gou)(gou)(gou)(gou)。掛鉤(gou)(gou)(gou)(gou)到(dao)(dao)繞線(xian)(xian)位如角(jiao)(jiao)度(du)設(she)定偏(pian)小(xiao)，線(xian)(xian)掛不到(dao)(dao)鉤(gou)(gou)(gou)(gou)子底部，容易脫鉤(gou)(gou)(gou)(gou)，如角(jiao)(jiao)度(du)設(she)定偏(pian)大(da)(da)，線(xian)(xian)會(hui)帶動導(dao)(dao)線(xian)(xian)模(mo)，造成(cheng)導(dao)(dao)線(xian)(xian)模(mo)不平衡，分度(du)合模(mo)時鋼(gang)片損壞。
8、護耳(er)調試不良：無刷繞線機兩邊(bian)護耳(er)氣缸(gang)動(dong)作不協(xie)調，一(yi)邊(bian)護耳(er)為(wei)兩個氣缸(gang)同時動(dong)作，不一(yi)致，護耳(er)位置與換(huan)向器鉤子不平(ping)齊，護耳(er)動(dong)作與換(huan)向器距離(li)太近線掛(gua)不進。
